Defined technical scope
I/O specification, control architecture, communication protocols, engineering deliverables and documented acceptance criteria before the purchase order.
Industrial automation | SCADA | Industry 4.0
Control, supervision and support for industrial operations.
We integrate PLC, HMI, SCADA, panels, sensors and plant data to improve uptime, traceability and decision-making.
We support the full process
Define the scope before an error becomes plant downtime.
Operational risk
Design focused on operational continuity: controller redundancy, backup strategy, remote diagnostics and SIL levels where applicable.
Technical evaluation
Comparative evaluation by architecture, control platform, maintainability, critical spares, execution schedule and projected TCO.
Procurement and engineering
A technical offer that engineering and procurement can evaluate with the same criteria.
Each proposal includes architecture, technical memorandum, signal list and acceptance criteria.
Comparable scope
Defined control architecture, platform and brands, I/O list, network topology, committed deliverables and explicit exclusions. No room for interpretation.
Auditable deliverables
Descriptive memorandum, tag list, ISA-18.2 alarm matrix, signed FAT/SAT protocols, operation manuals, project backups and updated as-built drawings.
Risk and continuity
Migration plan with agreed shutdown windows, operational risk analysis, acceptance criteria before startup and documented post-SAT support commitment.
Long-term relationship
Continuous technical support, change management, expansions over existing architecture and control platform standardization across multiple lines or plants.
Our services
Control engineering and systems integration
Complete project lifecycle coverage: from field survey and basic engineering to commissioning, as-built documentation and post-SAT support.
Automation & Control
PLC, HMI/SCADA, variable frequency drive, field instrumentation, PID control loop and SIL safety logic programming.
SCADA and Monitoring
Real-time supervision, process historians, ISA-18.2 alarm management, production reports, operational dashboards and secure remote access.
Industry 4.0
OT/IT integration through OPC-UA and MQTT, process data capture, ERP/MES connectivity and batch traceability by production line.
Electrical Engineering
Electrical panel design and construction, IEC-standard documentation, EtherNet/IP industrial network architecture and assisted field commissioning.
Solutions for industry
From process requirement to operating system
We develop basic and detailed engineering so the system is executable, maintainable and sustainable by plant maintenance and IT teams.
- Critical process variable monitoring with alarm management according to ISA-18.2.
- Batch traceability, production records and quality history integrated into SCADA.
- Equipment integration through EtherNet/IP, Modbus RTU and OPC-UA protocols.
- Electrical panel modernization, controller migration and HMI/SCADA interface upgrades.
Application sectors
Automation for processes where unplanned downtime has real operating cost.
Process variables connected to real-time operational decisions.
Automation of classification, drying and packaging lines; recipe and batch management; event and alarm recording; quality reports and process historian integration.
Distributed control architectures for remote field assets.
Remote equipment control over RS-485/Modbus and EtherNet/IP industrial networks; field instrumentation integration through IO-Link and 4-20 mA; critical alarm management with event history; technical documentation for operation and maintenance.
Control for dusty, high-vibration and continuous-demand environments.
Commissioning of multi-brand drives and high-torque motors; sequential startup with documented interlock logic, fault diagnostics, communication redundancy and documentation oriented to predictive maintenance.
Execution methodology
A structured process to execute without improvisation or rework
- 01Field survey, operating constraints, engineering assumptions and documented acceptance criteria.
- 02Control architecture definition, calculation memorandum, I/O list, exclusions and committed deliverables.
- 03PLC/HMI/SCADA programming, document control under industry standards and FAT execution with signed protocol.
- 04Assisted commissioning, plant SAT, project backups, operator training and documented post-delivery support.
Projects
Application cases
PROCESS IMPROVEMENT
Control and Automation of 42 Burners — Seed Dryer
Engineering and development of the control system for 42 burners in a seed dryer. Temperature management, sequenced ignition, safety interlocks and centralized SCADA supervision. Greater stability in the drying process.
MEGA DRYER INTEGRATION
Integration of MEGA Dryer into the Process Control System
Integration of a MEGA dryer into the existing control system through operational state visualization, alarm management and PowerFlex drive control from SCADA.
MACHINE SAFETY
Safety System for A&K Huskers
Implementation of a safety system for huskers using CompactGuardLogix 5380 programming. Guard access control with safety interlocks, door monitoring and SIL functions according to ISO-13849 machinery safety standards.
PROCESS AUTOMATION
Automation of Shelling Process 2 — Seed Plant
Engineering, development and implementation of the full automation for Shelling Process 2 in a seed processing plant. Process route control, programming standardization and technical documentation for operation and maintenance.
MOTION CONTROL
Ultra3000 to Kinetix 5700 Servo Migration — New Long Bagger
Technology migration from Ultra3000 servo drives to Kinetix 5700 platform in a New Long automatic bagger. Motion axis reconfiguration, speed profile tuning and production cycle validation.
PROCESS AUTOMATION
Seed Treatment Process Automation — Seeds Storage Bins
Automation of the seed treatment process for 10 new Seeds Storage Bins with ControlLogix L73. Route control and selection integrated into the plant SCADA system.
PROCESS IMPROVEMENT
Automation of Cimbria Seed Samplers — ISTA Standard
Development and implementation of the control system for 10 Cimbria seed samplers. Automatic sampling logic programming, parameter recording and report generation according to ISTA Standard requirements for seed quality analysis and certification.
MACHINE SAFETY
Door Safety with GuardLock Switches — Seed Classifiers
Design and implementation of door access safety systems in 8 seed classifiers using GuardLock switches. GuardLogix 1756-L82ES safety function programming: door locking, state monitoring, production interlocks and emergency stop according to machinery safety standards.
Technologies we integrate
Contact
Let's discuss your next automation project.
Tell us what process you need to automate, modernize or monitor and we will coordinate a technical review with our team.